Overview

Shaw Industries Group, Inc. is a leading manufacturer of indoor and outdoor flooring and other surface solutions. Headquartered in Dalton, Georgia, USA, the Berkshire Hathaway-owned company employs over 18,000 associates worldwide. To secure its competitive advantage in global markets and drive sustainable product innovation, Shaw was looking to establish an efficient program to create Environmental Product Declarations (EPDs) across multiple markets.

With the aim of speeding up EPD creation, Shaw teamed up with Sphera’s sustainability consultants to develop an easy-to-use tool for creating EPDs for its products quickly and efficiently.

The EPD tool developed by Sphera’s experts can cater to multiple program operators around the globe and create EPDs according to different guidelines. And because it’s powered by Sphera’s industry-leading LCA data, the EPD tool helps Shaw’s R&D team evaluate and improve the environmental performance of their products at the design stage.

IN THIS CASE STUDY
HIGHLIGHTS

Expert advice and ongoing support at every step of the EPD development, submission and verification process

Tool solution to increase the efficiency of EPD generation and verification for multiple markets and program operators

Use as an eco-design tool for data-driven insights to enhance sustainable product innovation

Empowerment to independently perform LCAs and EPDs through access to leading LCA software and data

Challenges

1

Reducing time-to-market of EPDs for different products

2

Meeting the EPD requirements of multiple program operators for global markets

3

Improving product sustainability performance at an early stage

4

Building up internal LCA and EPD knowledge and expertise

Solution

Sphera’s Sustainability Performance Improvement Consulting Services, Managed LCA Content, LCA for Experts Software

Shaw chose to partner with Sphera based on its ability to provide high-quality LCA and EPD consulting services, as well as LCA software and data from a single source.

The EPD tool developed by Sphera’s sustainability experts enables Shaw to create EPDs for multiple regions, including Europe, North America, Asia and Australia. The EPD tool is designed to support various program operators such as IBU, UL and the French FDES for the INIES database. Each operator has individually verified the tool to ensure compliance and accuracy. This unified approach eliminates the need for separate tools and streamlines the process across all geographies.

In addition to supporting the creation of EPDs for their hard and soft flooring products, the tool also addresses eco-design. This dual functionality allows Shaw’s R&D and sustainability teams to focus on sustainable product innovation and environmental reporting simultaneously.

With its focus on sustainability performance and EPDs, Shaw received numerous awards including the Floor Covering Weekly’s 2024 GreenStep Award Honoree for Practice/Process; Floor Covering Weekly’s 2023 GreenStep Award for Best International EPD (for China LCA and EPDs); and U.S. Green Building Council’s (USGBC) 2023 Leadership Award.

Results

The implementation of the EPD tool, developed by Sphera’s consultants, helped Shaw enhance their product sustainability strategy and strengthen their market position as a leader in sustainable flooring solutions. The most important outcomes achieved are:

1

Accelerated EPD creation: The tool significantly reduced the time required to produce EPDs across various markets, enabling the client to meet regulatory demands and customer requests promptly.

2

Compliance in multiple markets: By catering to numerous program operators and securing external verification, the tool ensured compliance with international market requirements.

3

Enhanced innovation: The expanded eco-design options facilitated by the tool allow assessment of different materials and product alternatives. These functions fuel R&D, foster continuous innovation and support fact-based communication with suppliers.

Through expert guidance and access to LCA software and data, including a license to the cloud-based LCA Calculator Software, Shaw is building internal capacity to create LCA models and generate EPDs themselves.

“Partnering with Sphera’s sustainability consultants has transformed our approach to sustainability. The easy-to-use, tool-based EPD solution provided by Sphera helped us streamline our processes across multiple regions. We have enhanced our ability to innovate while maintaining compliance with global EPR requirements. This strategic collaboration has solidified Shaw’s position as a leader in sustainable flooring solutions and enables us to meet market demands swiftly and efficiently.”

— Eleazer P. Resurreccion, PhD, Sustainability Manager, Shaw Industries Group, Inc.

What made this happen?

Sphera’s Sustainability Consulting Services coupled with our leading LCA software suite and industry-based LCA data help your team meet your product sustainability goals faster.

Sustainability Performance Improvement Consulting Services

Work with Sphera’s experts to assess and quantify the sustainability performance of your products’ designs and operations throughout the entire organization. Our consultants use industry-specific data and leading software tools to help you reduce environmental impacts, improve product and operational performance, boost efficiency, and increase your competitive advantage. Learn more

Managed LCA Content

Our Managed LCA Content database offers over 20,000 process datasets that include 1,000 models. With access to datasets from over 60 industry associations that are modeled with Sphera’s Managed LCA Content, you gain a stronger foundation for your life cycle decisions. Learn more

LCA for Experts Software

Assess the environmental impacts of products, processes and services throughout their entire life cycle with LCA software built on the world’s most robust LCA database. Learn more

About Shaw

1946

Shaw is founded

18,000

associates worldwide

6

billion in annual sales
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