Navigating the complexities of maintenance, repair and operations (MRO) data is akin to solving a giant puzzle. If the pieces don’t align when migrating to SAP S/4HANA, the consequences can be costly. With this blog as a guide, you can ensure that your MRO master data is optimized for success.

WHAT YOU NEED TO KNOW

Assess and optimize your data

Bad MRO master data disrupts your operations and erodes profits. To tackle this issue, you need to assess the current state of your MRO master data and implement a data quality program to ensure your data is clean and accurate. Then it can be migrated into enterprise resource planning systems (ERP) such as SAP S/4HANA efficiently. There are four key steps to follow.

  1. Conduct an MRO Material Master Assessment (MMA) with one of our experts. Examine your data to identify inaccuracies, duplicates and inconsistencies. The goal is to understand the gaps and establish a baseline for improvement.
  2. Take our online Master Data Management Maturity Assessment. Gauge the maturity level of your materials data and governance practices. This provides insights into areas that require immediate attention and those that can be gradually refined.
  1. Implement Sphera’s MRO Data Quality Optimization Services. Sphera offers specialized services to cleanse and optimize your MRO data. Once your data is standardized and accurate, it is ready for integration into your ERP systems.
  2. Combine Sphera’s Standard Modifier Dictionary (SMD) and MDM platform. Our SMD provides a framework for categorizing and describing your MRO items consistently. Coupling this technical dictionary with Sphera’s Master Data Management (MDM) for MRO platform lets you manage your data across multiple ERP systems seamlessly.

WHO THIS AFFECTS

Bad data impacts team outcomes

Poor MRO master data impacts multiple stakeholders across your organization. It negatively affects the work of different teams.

Supply chain and procurement teams
Poor data quality leads to increased costs and inefficiencies. Expedited orders and unmanaged tail spend cause budget overruns and missed savings opportunities.

Inventory and warehouse managers
Inaccurate data causes bloated inventories and stockouts of critical parts. This ties up capital or can result in operational disruptions.

Maintenance and operations teams
Extended downtime and reduced productivity are common when maintenance teams can’t find the right parts. This affects overall equipment effectiveness (OEE) and hinders operational efficiency.

Plant maintenance and safety teams
Using incorrect parts increases the risk of safety incidents. Accurate MRO data is essential for maintaining safety standards and ensuring compliance.

HOW SPHERA CAN HELP

Comprehensive solutions for MRO master data challenges

Sphera provides unparalleled expertise, technology and services for tackling your MRO master data challenges. With decades of experience in MRO data management and optimization, our experts provide solutions tailored to your needs.

MRO taxonomy (SMD)
Our world-class MRO technical dictionary standardizes your data, making it easier to integrate across ERP systems. Standardization is also crucial for sustained data quality and consistency.

MDM for MRO platform
Sphera’s ERP-agnostic, cloud-based platform features an open REST API for seamless integration. This flexibility enables your data management to adapt to changes in your IT landscape.

White-glove services
We offer MRO Data Quality Optimization Services to ensure high-quality data. Our team handles the heavy lifting, so you can focus on your core business activities.

HOW IT’S CONDUCTED 

Implementation followed by governance and support

Following assessment and cleansing to ensure high-quality data, implementation can begin. Governance and training then preserve the integrity of MRO master data.

Implementation
Clean data makes it easier to deploy the MDM platform and integrate it with your ERP systems. Sphera’s professional services cover MDM design, configuration, deployment and data governance.

Data Governance
Establishing data governance policies and workflows is crucial for sustained data quality. This includes setting up rules for data entry, validation and approval processes.

Training and support
Through training, teams learn how to use the new system effectively. Ongoing support from Sphera helps address any issues and ensures long-term success.

THE BENEFITS

Achieving long-term business success

Implementing a robust MRO master data quality program offers numerous benefits.

Cost savings
Optimized inventory levels and fewer expedited orders lead to significant cost savings. Accurate data helps you avoid overstocking and stockouts, freeing up capital for other investments.

Risk reduction
High-quality MRO data enhances process safety and lowers the risk of critical part failures. The company achieves compliance with safety standards and minimizes operational disruptions.

Sustainability
Better resource management improves your ESG metrics and reduces your carbon footprint. Accurate MRO data helps you make informed decisions that support sustainability goals.

Operational excellence
With clean and consistent MRO data, you can streamline operations to improve efficiency and productivity. You can achieve higher OEE and make better decisions. These capabilities drive operational excellence and support long-term business success.

Latest insights from Sphera

Filter

How Control of Work and MDM enhance the plant maintenance life cycle

Regardless of size, product, or industry, all manufacturing and production companies leverage the plant maintenance life cycle.
September 11, 2024

Understanding the latest regulatory shifts: Insights into EU CLP, PFAS and PCN

The EU is taking aggressive steps to restrict PFAS, with proposals for widespread phase-outs and limitations on use.
September 10, 2024

Sphera receives top marks in a new carbon management market perception trend report

Sphera ranked as the top brand by decision-makers who influence carbon management software selection
August 29, 2024